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Sample Hands-On Case Study Problems
•Grommet Assembly- 2 parts non/size datum features, Solid Model
•Powder Case Assembly – 2 parts size datum features
•Optic Connector Assembly – 2 parts with complex alignment requirements
•Fuel Cooler Bracket - 1 part sheet metal, Solid Model Tolerancing
•Battery Box Bracket -1 part sheet metal, Solid Model Tolerancing
•Step Bracket - 1 part sheet metal, Solid Model Tolerancing
•Valve Assembly - 4 parts with complex seal requirements
•Mixer Assembly -18 machine/turned parts with complex linear, orientation and axial
•Requirements
•Fabricated Bracket – 5 piece welded assembly
•Connector Line Tube – Tube assembly along with check fixture
Tolerance Stacks
Plus/minus Linear Stacks Bilateral, Unequal Bilateral, Limit
Profile Linear Stacks Bilateral, Unilateral, Unilateral Unequal
Boundary Detail Stacks IB & OB - MMC & LMC Boundaries RFS, MMC and LMC Datum and Feature Modifiers
Boundary Assembly Stacks Position, Runout, Profile IB & OB - MMC & LMC Boundaries RFS, MMC, LMC Datum and Feature Modifiers, Datum Shift Multiple DRF’S
Orientation/Form Stacks Flatness, Parallelism, Perpendicularity, Angularity
Axial Vector Details and Assembly Stacks
Introduction to Statistical Tolerancing
Excel Spreadsheet Exercises
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